SPB New Alloy Steel Private Limited
SPB New Alloy Steel Private Limited is engaged in manufacture and supply of a wide range Carbon Steel, Stainless Steel, Low Alloy Steel, Duplex Steel, Heat Resistant Steel, Martensitic Stainless Steel, Machined and Unmachined Castings to Customer as per their requirement.
We serve various Industries like power plants, oil and gas, mining, chemical, earth moving, railways, valve manufacturers and heavy engineering casting Industries in Domestic and Export Market for nearly 2 decades now.
We have 3000 and 500 Kgs Crucible Electric Furnace with all infrastructures, Plant & Machinery and Testing Equipments to meet our installed Capacity of 2400 MT per annum with sanctioned demand of 890 KVA.
We also have installed additional 500 KVA Generator for overcome power shortages to meet our customer’s on time requirement.
We are able to produce the castings from 20 kg to 2450 Kgs single piece weight.
Pattern Shop
We Are Having Fully Equipped In-house Pattern Shop Facility For Manufacture Of Patterns, Methoding, Mounting, Reconditioning And Rework Of Patterns With Qualified Pattern Makers.
We Are Having Sufficient Storage Place For Customer Patterns Which Are Traceable With Pattern Code. Control Of Customer Drawings And Patterns With Unique Coding System.
Moulding
We Are Using C02 Process Techniques By Hand Mould In Moulding Department And In Core Shop We Are Using C02 And Air Set Process In Various Sizes Of Mould And Cores. The Facilities Include The Following: Various Sizes Of Boxes Are Available For Box Moulding. For Sand Mixing
• 3mt Mixer – 1no.
• 1mt Mixer – 1no. For Core Making
Melting
We are having the facilities in melting to meet customer requirements in various grades and size of components. The facilities include the following.
Medium Frequency INDUCTOTHERM Induction Furnace 750 kw with hydraulic tilting facility.
Attached with 3000 kg Crucible – 1 No.
500 kg Crucible – 1 No.
Bottom Pouring Ladle – 4.5 MT – 1No.
Bottom Pouring Ladle – 1.5MT – 1No.
Lip Pouring ladles – 600KGs – 1 No.
Ladle free heater suitable for all ladles
Electronic weighing scale for alloy additions
Fettling
We are having the full-fledged fettling shop to meet our customer commitments with the following facilities.
Separate area for knockout and decoring
Gascutting and arc cutting
Shotblasting machine
Swing frames
Flexible Grinders
Acid Picking and Passivation
Separate space for final inspection
Welding
we are having complete procedure and facilities for monitoring and controlling our Special process (WELDING).
IBR Qualified welders for Carbon Steel & Alloy Steel Materials.
TUV & DNV Qualified Welders for Carbon Steel, Low Alloy Steel, Stainless Steel & Duplex Steel Materials.
TUV Witnessed Welding Procedure Specification.
Separate Electric Baking & Holding Ovens to pre Heating & Maintaining the Temperature of Welding Rod.
Pre Heating Element (Burner) for Base Material temperature monitored through Thermal Choke.
Heat Treatment
We Are Having Inhouse Facility Of Heat Treatment Suitable For Various Cycles Like Normalizing, Water Quenching, Annealing, Tempering, Acid Pickling And Passivation Etc.., The Facilities Include The Following:
Electrically Operated Heat Treatment Furnace 5mt Attached With Electronic Graph Recorder – 1no.
Electrically Operated Heat Treatment Furnace 1.5mt Attached With Electronic Graph Recorder – 1no.
Quenching Tank Suitable For Both 1.5mt And 5mt Furnace Water Temperature Measuring Equipment Water Quenching Tank 50 Thousand Litter Capacity With Agitation And Cooling Tower Facility.
Common Quenching Tank For Both Heat Treatment Furnace.
Both Furnaces Calibrated & Witnessed By Tuv Nord And Ibr As Per Api 6a/6d Procedures.
Lab
Spectrometer: Maxx (German) Make, 27 Elements Including “N”
Utm: 40 Tons Capacity Fine Testing Make Computerized Universal Testing Machine With Extenso Meter Attachment For Tensile Strength, Yield Strength And Elongation.
Impact: Testing To Be Done Upto -196°c Temperature And Make: Fine Testing
Hardness Tester: 3000 Kgs Fine Testing Make Brinell Hardness Testing Machine.
Radioactive Check Meter Nucleonix Make
Sand Testing: Sand Sieve & Sand Moisture Tester, Mould Hardness Testing Equipments.
Test Certificates: Spb Provides The Following Certificates To The Customer For Every Heat / Batch Supply.
En 10204 Type 3.1 And 3.2 Test Certificate
SPB Engineering Industries
SPB Engineering Industries is yet another part of SPB Group of Companies spearheaded by Mr. P Balasubramanian, S/o. Mr. S. Palanisamy, Managing Director.
The Unit supplies ferrous and non-ferrous components in fully
machined condition to customers as per their requirement.
We also undertake fabrication works in addition to supply of automobile components based on customer specifications.
We have fully integrated state of art machining facility like CNC VTL,
VMC, Conventional VTL, Boring machine and lathe.
Our strength
We have separate designing team where we work on 2D, 3D & CAM programing, and we have a quality team to inspect all components.
We also have certified welders for fabrication works. Our employees are well trained in this field for over fifteen years.
Our continuous training and encouragement have made many wonders and our employees are ever geared up to take up any challenges.
Industries We Serve
Stainless Steel valve bodies of various types in different sizes to be used in oil, gas and water pipe lines.
Cast Iron components for smelters, general engineering field etc.
Gunmetal and Phosphor Bronze for mining conveyor spares.
Manganese Steel castings for mines.
General Engineering Spares for Textiles, Mining, Pump, Paper, Sugar etc inductries.
SPB Metal Casters
700 KG tilting furnace with capacity to supply 600 KG single piece non-ferrous items.
SPB Steels
Rods ranging from dia 5 mm to 350 mm of MOC MS and EN series as well as flats ranging from 5 mm square rod, patta etc are traded.
SPB Spectro Test Lab
This unit caters to the chemical testing service to the public.Here we are able to test materials of iron base,copper base,and aluminium base.